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2024

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06

Energy Conservation Week | JEEPINE Compression Moulding: Pioneering Green Innovation in Cap Manufacturing through Energy Efficiency


JEEPINE: Redefining Cap Manufacturing Excellence Since 2008 Founded in 2008 with the mission of "Delivering Value Through Innovation," JEEPINE has dedicated 17 years to pioneering R&D in compression molding technology. As a National High-Tech Enterprise, we hold 130+ national patents and have achieved groundbreaking milestones:

Our self-developed 24 & 36-cavity energy-efficient cap presses are listed in China's First (Set) Major Technical Equipment Promotion Catalog, representing domestic industry leadership.

Disrupting single-brand monopolies in core technologies to deliver globally competitive solutions.

The flagship 54-cavity model sets new productivity standards at 100,000 caps/hour – redefining "Made-in-China" efficiency.

 

 

 

Pioneering a New Era of Green Cap Manufacturing with Revolutionary Energy Efficiency

 

Amid China's 35th Energy Conservation Week (June 23-29), this year's theme "Boost Efficiency, Lead with Innovation" perfectly resonates with JEEPINE's 17-year technological journey in compression molding. As the pioneer who filled China's compression molding technology gap, JEEPINE has embedded "energy optimization" into its core DNA since its founding in 2008.

 

JEEPINE Cap Presses: Revolutionizing Energy Efficiency with Breakthrough Technology
JEEPINE’s compression molding machines achieve remarkable energy savings through our pioneering low-temperature polymer melting technology – an industry benchmark. While conventional injection molding requires heating at 240-280°C, JEEPINE’s process operates at just 150-180°C, slashing energy consumption by 35-50%.*

Further enhancing sustainability:

Intelligent thermal management in extrusion ensures precise material flow

Quantitative pellet cutting minimizes raw material variance

Shot weight tolerance maintained within ±0.01g, reducing material

waste by 18% vs. industry average*

This integrated approach delivers the dual advantage of energy and material conservation – redefining efficient cap manufacturing.

 

JEEPINE Cap Presses demonstrate outstanding energy-saving advantages in the cooling phase.
Due to lower melt temperatures, molds dissipate less heat. Accordingly, chilled water requires less extreme cooling. The unique dual-pump recirculating cooling system, combined with alloy cooling tubes,improves cooling efficiency by 20%* versus conventional processes. The corrosion-resistant alloy material ensures long-term stable operation while further reducing energy consumption.

 

JEEPINE cap presses maintain focus on productivity alongside energy efficiency

 

The monolithic turntable design, precision-machined in a single CNC operation, delivers exceptional concentricity for stable operation. Paired with a high-precision dual-pump hydraulic system and PID-controlled low-pressure clamping/high-pressure molding technology, the equipment operates with outstanding stability.

Integrated innovations boost throughput:

• High-speed feeding system

• Multi-mold continuous rotary compression

• Vacuum-assisted cap ejection

Result: YSZG54 model achieves 100,000 pcs/h – 50%+ higher efficiency than conventional injection molding equipment*, meeting mass production demands effortlessly.

Rapid mold change capability further enhances productivity:

• Individual cavity replacement (avg. 3-hour maintenance)

• No full disassembly required (vs. 5-8 hours/cavity in traditional systems)

• Minimized downtime accelerates market response and strengthens competitive advantage.

 

Eco-Conscious Manufacturing, Commitment to Sustainable Development

In developing lighter caps, JEEPINE has achieved significant results. Through optimized mold design and material selection, we successfully reduce cap weight while maintaining quality and sealing performance, decreasing plastic usage. This lowers production costs and reduces plastic waste, benefiting environmental protection.

Additionally, JEEPINE cap presses eliminate runner waste, avoiding resource waste and pollution common in traditional injection molding. The equipment features simple operation, saves cooling water, and conserves electricity, water, materials, and labor—fully embodying green production principles.

 

Market Recognition: Leading the Green Development Trend in Cap Manufacturing

 

JEEPINE compression molding cap machines have gained widespread market recognition for their outstanding performance in energy saving, efficiency improvement, and environmental protection. The products are not only used by many well-known domestic companies such as Wahaha, Yinlu, Genki Forest, Wuliangye, Yingjiagong Liquor, Mengniu, COFCO, and Rutian, but are also exported to 25+ countries and regions including Africa, Southeast Asia, the Middle East, India, South Korea, and the United States. They are widely applied in various industries such as bottled water, beverages, alcoholic drinks, pharmaceuticals, and daily chemical packaging.

Under the current global trend advocating green and low-carbon development, Guangzhou JEEPINE Intelligent Compression Molding Technology Co., Ltd. injects green momentum into the plastic cap manufacturing machinery industry with its innovative technologies and products. In the future, JEEPINE will continue to increase R&D investment, optimize product performance, contribute more expertise and strength to promote green and low-carbon industrial development, and persistently lead the cap manufacturing industry toward a greener and more efficient future.